bombardier:caf:cfto:c-30-108-000_np-002_1997-04-14

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C-30-108-000/NP-002 - Permissive Repair Schedule and Standard Repair Time (for Militia)

C-30-108-000/NP-002
1997-04-1447 Pages

PDF (230 KB)

   The following article has been extracted from the original CFTO document. For ease of use, some hyperlinks, reformatting, and minor modifications may have been made. English only. Pour la version français, télécharger le document original.

For other Canadian Forces Technical Order (CFTO) documents, see Iltis-related Canadian Forces Technical Order Documents.


Canadian Department of National Defence logo

C-30-108-000/NP-002

Permissive Repair Schedule and Standard Repair Time

Truck, Utility, Light, 4 x 4, Iltis Canadian Series for Militia
(Supersedes C-30-108-000/NP-001 dated 1985-11-12)
Issued on Authority of the Chief of the Defence Staff
Contact Officer: DSVPM 3-3
OPI: DSVPM 3
© 1997/MDN Canada
1997-04-14
Canada logo


Introduction

1.This order details the Militia Permissive Repair Schedule (PRS) for the Truck, Utility, Light, 4×4, ILTIS CDN.

2.This order is applicable to all Militia Land Maintenance Workshops.

Lines of Maintenance

3.The overall levels and lines of maintenance within the Electrical Mechanical Engineering (EME) System are designated in Canadian Forces Technical Order (CFTO) C-04-006-001/AM-001. The EME System in the Militia includes four lines of maintenance as follows:

  1. First Line. EME technicians of the unit’s maintenance workshop form the first line of maintenance. First line normally operates in the unit’s A echelon while in the field, or at the unit’s own facilities when in garrison.
  2. Second Line. Maintenance Companies of Militia Service Battalions are the second line workshops. They normally operate in the Brigade Administration Area (BAA) during field operations, or in their own facilities while in garrison. In either case, Mobile Repair Teams (MRTs) of the company may also carry out maintenance in situ.
  3. Third Line. The Regular Force supporting base EME workshop is the militia third line workshop. It carries out all maintenance tasks that are beyond the Militia Service Battalion’s capability, up to and including those tasks assigned to it in other applicable Regular Force PRSs.
  4. Fourth Line. Fourth line workshops supporting militia equipment are the normal fourth line workshops specified in Equipment Logistics Directives or CFTOs. They include 202 Workshop Depot and civilian manufacturers; their responsibilities are contained in applicable Regular Forces PRSs.

Responsibilities

4.The Base Maintenance Officers of Regular forces bases are responsible for technical control of the application of this PRS in all the Militia units and sub-units they are tasked to support, in accordance with applicable Canadian Forces Organization Orders (CFOOs). When the technical capability exists at the affiliated Militia Service Battalion, the Base Maintenance Officer may delegate technical control over First line maintenance to the applicable Militia Service Battalion.

Intended Use

5.The Militia PRS details the maintenance which may be undertaken by the appropriate line of maintenance, if technical capabilities exist at the designated line of maintenance. In any event a maintenance task will not be undertaken by the Militia unless it is explicitly allocated to the workshop in this PRS, or additional maintenance is authorized as detailed in paragraph 6.

Authority to Exceed PRS

6.When the technical capability exists and the local situation so warrants, the senior EME Officer of the next higher line of support may grant authority to exceed the PRS. When authority is granted, the EME Officer granting the authority will arrange for the required repair parts and maintenance resources to be issued to the workshop doing the work. Table below shows the EME Officers who may grant authority to exceed the PRS.

Delegation to Authorizing Officer
First Line Officer Commanding Militia Maintenance Company
Second Line Regular Force supporting Base Maintenance Officer

Repair Parts

7.This order constitutes authority to demand and hold repair parts and expendable stores required to carry out the maintenance tasks listed at the Annexes. Repair-parts demands will be vetted by the supporting Base Maintenance Officer before submission to the supply system.

8.When there is a discrepancy between the authorized scale documents and the tools and workshop equipment required to carry out the maintenance operations listed in this PRS, the PRS may be used as substantiation to justify the Material Authorization Change Request (MACR) action.

Preparation of Guidelines

9.The provisions of C-04-010-002/AM-000 were used to develop this PRS, except the normal maximum task duration at first and second line were reduced to:

  1. First line - 2 hours;
  2. Second line - 8 hours.

Permissive Repair Schedule and Standard Repair Times (Militia) Iltis

Group 01 — Engine



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Engine
    Replace 2 X 6.5 Note
2 Mounts
    Replace 1 X 0.5 Note
3 Head, Cylinder
    Replace 2 X 2.6 Note
4 Gasket, Cylinder Head
    Replace 2 X 2.7 Note
5 Cover Valve
    Replace 1 X 0.2
6 Gasket, Valve Cover
    Replace 1 X 0.3
7 Valve
    Adjust 2 X 0.75
8 Sprocket, Camshaft
    Replace 2 X 1.7 Note
9 Seal, Oil Camshaft
    Replace 1 X 1.7 Note
10 Belt, Timing
    Adjust 1 X 0.2
    Replace 1 X 1.6
11 Tensioner, Timing Belt
    Replace 1 X 1.7 Note
12 Sproket, Intermediate Shaft
    Replace 1 X 1.75 Note
13 Seal, Oil Intermediate Shaft
    Replace 1 X 1.8 Note
14 Seal, Oil Crankshaft (Front)
    Replace 1 X 1.8 Note
15 Sprocket, Crankshaft
    Replace 1 X 1.75 Note
16 Flywheel
    Replace 2 X 6.8 Note
17 Bearing, Pilot
    Replace 2 X 6.8 Note
18 Pulley, Groove Crankshaft
    Replace 1 X 0.2 Note
19 Flange, Oil Filter
    Replace 1 X 0.2 Note
20 Pan, Engine Oil
    Replace 2 X 6.8 Note
21 Gasket, Engine Oil Pan
    Replace 2 X 6.8 Note
22 Plate, Pressure
    Replace 2 X 6.75 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 02 — Clutch



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Clutch Disc Assembly
    Replace 2 X 6.0 Note
2 Bearing, Release
    Replace 2 X 6.6 Note
3 Shaft, Release Bearing
    Replace 2 X 6.75 Note
4 Spring, Return, Release Shaft
    Replace 2 X 6.75 Note
5 Seal, Oil, Release Shaft
    Replace 2 X 6.75 Note
6 Bushing, Release Shaft
    Replace 2 X 6.8 Note
7 Cable, Clutch
    Adjust 1 X 0.1
    Replace 1 X 0.2
8 Pedal, Clutch
    Replace 1 X 0.2 Note
9 Bushing, Clutch Pedal
    Replace 1 X 0.2

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 03 — Fuel System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Carburator
    Adjust 1 X 0.4 Note
    Replace 1 X 0.6
2 Pump, Fuel
    Replace 1 X 0.5
3 Neck, Filler, Gas Tank
    Replace 1 X 0.2
4 Cap, Gas Tank
    Replace 1 X 0.1
5 Strainer, Gas Tank
    Replace 1 X 0.01
6 Tank, Gas
    Replace 2 X 1.5 Note
7 Cable, Accelerator
    Adjust 1 X 0.1
    Replace 1 X 0.2
8 Cable, Choke
    Adjust 1 X 0.1
    Replace 1 X 0.2
9 Cable, Throttle
    Replace 1 X 0.1

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 04 — Exhaust System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Muffler
    Replace 1 X 0.5
2 Pipe, Exhaust w/Gaskets
    Replace 1 X 1.0
3 Manifold, Exhaust
    Replace 1 X 1.1 Note
4 Gasket, Exhaust Manifold
    Replace 1 X 1.1 Note
5 Shield, Heat, Exhaust Pipe
    Replace 1 X 0.2
6 Pipe, tail
    Replace 1 X 0.5

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 05 — Air Intake System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Manifold, Intake
    Replace 1 X 0.6 Note
2 Gasket, Intake Manifold
    Replace 1 X 0.6
3 Housing, Air Cleaner
    Replace 1 X 0.25
4 Regulator, Control Box (Air Intake)
    Replace 1 X 0.25

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 06 — Cooling System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Radiator
    Replace 1 X 0.5 Note
2 Tank, Expansion
    Replace 1 X 0.1
3 Hoses and Fittings
    Replace 1 X
4 Thermostat
    Replace 1 X 0.4
5 Pump, Water
    Replace 1 X 0.7 Note
6 Motor, Fan
    Replace 1 X 0.6 Note
7 Blades, Fan Motor
    Replace 1 X 0.8 Note
8 Belts, Drive
    Adjust 1 X 0.05
    Replace 1 X 0.2
9 Pulley, Water Pump
    Replace 1 X 0.3 Note
10 Cowl, Radiator
    Replace 1 X 0.5 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 07 — Electrical System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Batteries
    Replace 1 X 0.25 Note
2 Cables, Battery
    Replace 1 X
3 Receptable, Slave
    Replace 1 X Note
4 Breakers, Cicuit
    Replace 1 X 0.25
5 Switch, Battery Master
    Replace 1 X 0.25
6 Switch, Master Light
    Replace 1 X 0.25
7 Switch, Ignition
    Replace 1 X 0.1
8 Switch, Heater
    Replace 1 X 0.1
9 Switch, Hazzard
    Replace 1 X 0.1
10 Suppressor, Radio
    Replace 1 X 0.03
11 Sending Units, Coolant and Oil
    Replace 1 X 0.25
12 Sending Unit, Fuel
    Replace 1 X 0.3
13 Alternator
    Replace 1 X 0.3 Note
    Check output 1 X 0.1
14 Starter
    Replace 1 X 1.0 Note
15 Solenoid, Starter
    Replace 1 X 1.3 Note
16 Distributor
    Replace 1 X 0.8 Note
17 Cap, Distributor
    Replace 1 X 0.5
18 Mechanism, Vacuum Advance
    Replace 1 X 0.1 Note
19 Rotor, Distributor
    Replace 1 X 0.1
20 Resistor, Ballast
    Replace 1 X 0.15 Note
21 Coil, Ignition
    Replace 1 X 0.2 Note
22 Cable, High Tension (Spark Plug and Coil)
    Replace 1 X 0.2
23 Spark Plugs
    Replace 1 X 0.3
    Service 1 X 0.8
24 Control Unit, Transistorized Ignition
    Replace 1 X 0.1 Note
25 Indicators, Oil, Temp, Volts
    Replace 1 X 0.1
26 Headlight, Assembly
    Replace 1 X 0.5
27 Signal Light, Assembly
    Replace 1 X 0.3
28 Horn, Assembly
    Replace 1 X 0.2
29 Light Assembly, Map
    Replace 1 X 0.2
30 Turn and Brake Unit
    Replace 1 X 0.1 Note
31 Control, Directional Signal
    Replace 1 X 0.2 Note
32 Control, Windshield Wiper
    Replace 1 X 0.2 Note
33 Motor, Windshield Wiper
    Replace 1 X 0.2 Note
34 Button, Starter
    Replace 1 X 0.1 Note
35 Thermoswitch, Cooling System
    Replace 1 X 0.2
36 Light Assembly, License Plate
    Replace 1 X 0.2
37 Switch, Hand Brake
    Replace 1 X 0.5
38 Indicator, Fuel
    Replace 1 X 0.25 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 08 — Rear Differiential



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Differiential, Assembly
    Replace 2 X 2.0 Note
2 Mounts, Rubber (one)
    Replace 1 X 0.3 Note
3 Linkage, Differiential Lock
    Adjust 1 X 0.1 Note
    Replace 1 X 0.4
4 Lever, Differiential Lock
    Replace 1 X 0.3 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 09 — Drive Axles



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Drive Axle
    Replace 1 X 0.5 Note
    Rebuild 2 X 1.4
2 Joint, Constant Velocity, Outer
    Replace 2 X 0.8 Note
3 Joint, Constant Velocity, Inner
    Replace 2 X 0.7 Note
4 Boot, Dust, Constant Velocity Joint, Outer
    Replace 2 X 0.8
5 Boot, Dust, Constant Velocity Joint, Inner
    Replace 2 X 0.7

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 10 — Transaxle



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Transaxle Assembly
    Replace 2 X 6.5 Note
2 Plugs, Filler and Drain
    Replace 1 X 0.5
3 Gasket, Transaxle to Engine
    Replace 2 X 6.5 Note
4 Seal, Outout Shaft
    Replace 2 X 0.5 Note
5 Mount, Rubber
    Replace 1 X 0.3 Note
6 Transaxle Assembly
    Replace 1 X 0.5 Note
7 Plugs, Filler and Drain
    Replace 1 X 0.2 Note
8 Gasket, Transaxle to Engine
    Replace 1 X 0.5 Note
    Rebuild 2 X 2.0
9 Seal, Outout Shaft
    Replace 2 X 6.8 Note
10 Mount, Rubber
    Replace 2 X 1.25 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 11 — Brake System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Cable, Handbrake
    Adjust 1 X 0.2 Note
    Replace
        Front 1 X 0.7 Note
        Rear 1 X 1.0
2 Lever, Handbrake
    Replace 1 X 0.3 Note
3 Shoes, Service Brake
    Adjust 1 X 0.2 Note
    Replace (two wheels) 1 X 1.0
4 Spring, Brake Shoe
    Replace 1 X 0.2 Note
5 Cylinder, Wheel
    Replace 1 X 0.6 Note
    Rekit (cylinder removed) 2 X Note
6 Cylinder, Master
    Replace 1 X 0.5 Note
    Rekit (cylinder removed) 2 X 0.2 Note
7 Servo Unit, Brake Booster
    Replace 1 X 0.5 Note
    Rekit (Servo removed) 2 X 0.2 Note
8 Lines, Hoses, Fittings and Clips Brake
    Replace 1 X
9 Pedal and Linkage
    Adjust 1 X 0.1
    Replace 1 X 0.1 Note
10 Cross Shaft, Brake and Clutch Pedal
    Replace 1 X 0.1 Note
11 Bushing, Brake Pedal
    Replace 1 X 0.1 Note
12 Spring, Brake Pedal Return
    Replace 1 X 0.1
13 Reservoir, Master Cylinder
    Replace 1 X 0.3 Note
14 Drum, Brake
    Replace 1 X 0.3 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 12 — Suspension



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Tire
    Replace 1 X 0.1
2 Arm, Steering
    Replace 1 X 0.3 Note
3 Trunnion, Spring
    Replace 1 X 0.5 Note
4 Ball Joint, Assembly
    Replace 1 X 0.4 Note
5 Wishbone, Assembly
    Replace 1 X 0.3 Note
6 Bushing, Wishbone
    Replace 1 X 0.6 Note
7 Guard, Dust Boot
    Replace 1 X 0.1
8 Spring Assembly, Front and Rear
    Replace 1 X 1.0 Note
    Recondition 2 X 1.1
9 Bushing, Spring Assembly
    Replace 2 X 1.1
10 Shock Absorber, Front and Rear
    Replace 1 X 0.3 Note
11 Bump Stop, Spring
    Replace 1 X 0.2 Note
12 Hub Assembly
    Replace 2 X 0.8

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 13 — Steering System



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Tie Rod, Front
    Adjust 1 X 0.2
    Replace 1 X 1.0 Note
2 Tie Rod, Rear
    Adjust 1 X 0.2
    Replace 1 X 0.7 Note
3 Tie Rod Ends, Front
    Adjust 1 X 0.2
    Replace 1 X 0.4 Note
4 Tie Rid Ends, Rear
    Adjust 1 X 0.2
    Replace 1 X 0.4 Note
5 Rack Assembly, Steering
    Adjust 1 X 0.3
    Replace 1 X 1.0 Note
6 Damper, Steering
    Replace 1 X 1.0 Note
7 Universal Joint Steering
    Replace 1 X 0.5 Note
8 Shaft, Steering Upper
    Replace 2 X 0.5 Note
9 Shaft, Steering Lower
    Replace 1 X 0.5 Note
10 Wheel, Steering
    Replace 1 X 0.1 Note
11 Housing, Steering Column
    Replace 2 X 1.0 Note
12 Housing, Starter Button
    Replace 1 X 0.3 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 14 — Body



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Hood
    Replace 2 X 0.3 Note
2 Windshield
    Replace 2 X 0.3 Note
3 Glass, Windshield
    Replace 2 X 0.3 Note
4 Hinge, Windshield
    Replace 1 X 0.3
5 Catches, Windshield
    Replace 1 X 0.3
6 Cushions, Seat, Front
    Replace 1 X 0.3 Note
7 Cushions, Seat, Rear
    Replace 1 X 0.2 Note
8 Backrest, Front Seat
    Replace 1 X 0.3 Note
9 Backrest, Rear Seat
    Replace 1 X 0.2 Note
10 Kick Plate, Front Seat
    Replace 1 X 0.4 Note
11 Seat, Assembly, Front
    Replace 2 X 0.2 Note
12 Seat, Assembly, Rear
    Replace 1 X 0.1 Note
13 Bumper, Front
    Replace 1 X 0.3 Note
14 Bumper, Rear
    Replace 1 X 1.3 Note
15 Plate Protection, Engine
    Replace 1 X 0.1 Note
    Recondition 1 X
16 Plate Protection, Gas Tank
    Replace 1 X 0.1 Note
    Recondition 1 X
17 Guard, Brush, Headlight
    Replace 1 X 0.1 Note
    Recondition 1 X
18 Panel Headlight
    Replace 1 X 0.3 Note
19 Seal, Fender Well Weatherstrip
    Replace 1 X 0.1
20 Mirrors
    Replace 1 X 0.1
21 Bracket, Mirror
    Replace 1 X 0.1
22 Sun visor
    Replace 1 X 0.1
23 Belts, Seat, Front
    Replace 1 X 0.3 Note
24 Belts, Seat, Rear
    Replace 1 X 0.1 Note
25 Bracket, Gas Can
    Replace 1 X 0.5 Note
    Recondition 1 X
26 Mounts, Body
    Replace 2 X
27 Pintle, Trailer Towing
    Replace 1 X 0.1
28 Bracket, Weapon
    Replace 1 X 0.1
29 Bracket, Fire Extinguisher
    Replace 1 X 0.1
30 Bar, Rollover
    Replace 2 X 0.1 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.

Group 15 — Miscellaneous



Serial 		Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations

Level 		Responsible Line of Maintenance
First
(Unit) 		Second
(Mil SVC BN) 		Standard
Repair Time
Remark
1 Heater Assembly
    Replace 1 X 0.7 Note
2 Motor, Heater
    Replace 1 X 1.0 Note
3 Core, Heater
    Replace 1 X 0.7 Note
4 Pump, Windshield Washer
    Replace 1 X 0.5
5 Arms and Blades, Windshield Wiper
    Replace 1 X 0.5
6 Rod, Windshield Wiper
    Adjust 1 X 0.1
    Replace 1 X 0.2
7 Shaft, Wiper, Right
    Replace 1 X 0.2
8 Speedometer, Assembly
    Replace 2 X 0.2 Note
9 Shaft, Speedometer w/core
    Replace 2 X 0.5
10 Core, Speedometer Cable
    Replace 2 X 0.4
11 Bracket, Antenna
    Replace 1 X 0.3 Note

NOTE — Repair parts not to be held in stock but to be demanded as required only.