bombardier:caf:cfto:c-30-108-000_np-000_1997-07-12

C-30-108-000/NP-000 - Permissive Repair Schedule and Standard Repair Time

C-30-108-000/NP-000
1997-07-1252 Pages

   The following article has been extracted from the original CFTO document. For ease of use, some hyperlinks, reformatting, and minor modifications may have been made. English only. Pour la version français, télécharger le document original.

For other Canadian Forces Technical Order (CFTO) documents, see Iltis-related Canadian Forces Technical Order Documents.


Canadian Department of National Defence logo

C-30-108-000/NP-000

Permissive Repair Schedule and Standard Repair Time

Truck, Utility, Light, 4 x 4, Iltis Canadian Series
(Supersedes C-30-108-000/NP-000 dated 1994-10-31)
Issued on Authority of the Chief of the Defence Staff
Contact Officer: DSVPM 3-3
OPI: DSVPM 3
© 1997/MDN Canada
1997-07-12
Canada logo


1.The Permissive Repair Schedule (PRS) is a document for both National Defence Headquarters (NDHQ) and field units. Its purpose is to:

  1. Provide details of the repair operations allowed at each level of the repair organizations, so that NDHQ can:
  1. project and chart adequate numbers of Spare parts at each repair level commensurate with tactical limitations imposed on the role of the repair unit;
  2. prepare an adequate scale of entitlement to tools at each level so that the authorized repairs can be made;
  3. prepare an adequate entitlement to tools to be held for each repair unit appropriate to their repair role and tactical limitations.
  1. Provide a complete guide for the unit commander to ensure that:
  1. Equipment will be repaired in the shortest possible time.
  2. Equipment will not be kept out of use by attempting repairs beyond the capacity of the unit concerned.
  3. Repairs will not be commenced unless spare parts, tools and labour are available.

2.The PRS should be used as a guide in field units. Repairs may be carried out at a lower echelon on the authority of any maintenance officer as long as the right skills, tools, parts, facilities and amount of time are available. The spare parts required for the repair will be approved by the repair unit normally authorized to carry out the particular operation.

3.The Standard Repair Times (SRT) provide a time-guide of person-hours required to perform repairs at the applicable line of repair.

4.Truck, Utility, Light, 4×4, IItis CDN.

5.It is important to read the Canadian Forces Technical Order (CFTO) C-04-010-002/AM-000 before using this schedule.

6.All queries regarding this schedule should be sent to Director Support Vehicles Program Management (DSVPM) 3.

7.Definitions of the related operations are:

  1. Service. To clean, to preserve and to replenish fuels and lubricants.
  2. Adjust. To regulate when necessary to improve performance.
  3. Replace. To exchange unserviceable assemblies or parts for serviceable components.
  4. Recondition. Work done on a part, component , or assembly to extend its life or restore it to normal performance.
  5. Rebuild. Restoring an assembly to the manufacturer's or DND specification standards by stripping to determine the condition of components, by reconditioning the components that can be restored to serviceability, and by reassembling with new or reconditioned components.


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Engine
    Service 1 X
    Replace 2 X 6.5
    Recondition 2 X
    Rebuild 3 X
2 Mounts
    Replace 1 X 0.5
3 Head, Cylinder
    Replace 2 X 2.6
    Recondition 2 X
    Rebuild 3 X
4 Gasket, Cylinder Head
    Replace 1 X 2.7
5 Cover, Valve
    Replace 1 X 0.2
6 Gasket, Valve Cover
    Replace 1 X 0.3
7 Valve, Exhaust
    Adjust 1 X 0.75
    Replace 2 X 3.6
    Recondition 2 X
8 Valve, Intake
    Adjust 1 X 0.75
    Replace 2 X 3.6
    Recondition 2 X
9 Spring, Valve
    Replace 2 X 2.1
10 Guide, Valve
    Replace 2 X 3.3
11 Seal, Valve
    Replace 2 X 2.1
12 Followers, Camshaft
    Replace 2 X 2.1
13 Camshaft
    Replace 2 X 1.9
14 Sprocket, Camshaft
    Replace 2 X 1.7
15 Seal, Oil Camshaft
    Replace 1 X 1.7
16 Belt, Timing
    Adjust 1 X 0.2
    Replace 1 X 1.6
17 Tensioner, Timing Belt
    Replace 1 X 1.7
18 Shaft, Intermediate
    Replace 2 X 2.0
19 Seal, Oil Intermediate Shaft
    Replace 1 X 1.8
20 Bearing, Intermediate Shaft
    Replace 2 X 2.5
21 Sproket, Intermediate Shaft
    Replace 2 X 1.75
22 Crankshaft
    Replace (Engine Removed) 3 X 1.0
    Recondition 3 X
23 Seal, Oil Crankshaft
    Replace (Front) 1 X 1.8
    Replace (Rear) 2 X 6.75
24 Sprocket, Crankshaft
    Replace 2 X 1.75
25 Flange, Crankshaft Seal
    Replace (Front) 2 X 1.8
    Replace (Rear) 2 X 6.8
26 Flywheel
    Replace 2 X 6.8
    Recondition 2 X
27 Bearing, Pilot
    Replace 2 X 6.8
28 Piston, Assembly
    Replace 3 X
29 Pin, Piston
    Replace 3 X
30 Ring, Piston
    Replace 3 X
31 Rod, Connecting Piston
    Replace 3 X
32 Bearing, Connecting Rod
    Replace 3 X
33 Pulley, Groove Crankshaft
    Replace 1 X 0.2
34 Filter, Engine Oil
    Replace 1 X 0.2
35 Flange, Oil Frange
    Replace 1 X 0.2
36 Pump, Engine Oil (Engine Removed)
    Replace 2 X 6.8
    Rebuild 3 X 0.4
37 Pan, Engine Oil (Engine Removed)
    Replace 2 X 0.3
38 Gasket, Engine Oil Pan (Engine Removed)
    Replace 2 X 0.3


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Clutch Disc Assembly
    Replace 2 X 6.75
2 Plate, Pressure
    Replace 2 X
    Rebuild 3 X 6.75
3 Bearing, Release
    Replace 2 X 6.6
4 Shaft, Release Bearing
    Replace 2 X 6.75
5 Return Spring, Release Shaft
    Replace 2 X 6.75
6 Oil Seal, Release Shaft
    Replace 2 X 6.75
7 Bushing, Release Shaft
    Replace 2 X 6.8
8 Cable, Clutch
    Adjust 1 X 0.1
    Replace 1 X 0.2
9 Pedal, Clutch
    Replace 1 X 0.2


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Carburator
    Adjust 1 X 0.4
    Replace 1 X 0.6
    Recondition 2 X 1.5
    Rebuild 3 X 2.75
2 Pump, Fuel
    Replace 1 X 0.5
3 Neck Filler, Gas Tank
    Replace 1 X 0.2
4 Cap, Gas Tank
    Replace 1 X 0.1
5 Strainer, Gas Tank
    Service 1 X
    Replace 1 X 0.01
6 Tank, Gas
    Replace 1 X 1.5
7 Filter, Gas Spin-on
    Replace 1 X 0.1
8 Cable, Accelerator
    Adjust 1 X 0.1
    Replace 1 X 0.2
9 Cable, Choke
    Adjust 1 X 0.1
    Replace 1 X 0.2
10 Cable, Throttle
    Replace 1 X 0.1


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Muffler
    Replace 1 X 0.5
2 Pipe, Exhaust with Gasket
    Replace 1 X 1.0
3 Manifold, Exhaust
    Replace 1 X 1.1
4 Gaskets, Exhaust Manifold
    Replace 1 X 1.1
5 Shield, Heat Exhaust Pipe
    Replace 1 X 0.2
6 Pipe, Tail
    Replace 1 X 0.5


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Manifold, Intake
    Replace 1 X 0.6
2 Gasket, Intake Manifold
    Replace 1 X 0.6
3 Element, Air Cleaner
    Service 1 X 0.2
    Replace 1 X 0.1
4 Housing, Air Cleaner
    Replace 1 X 0.25
5 Regulator, Control Box (Air Intake)
    Replace 1 X 0.25


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Radiator
    Replace 1 X 0.5
    Recondition 2 X
2 Tank, Expansion
    Replace 1 X 0.1
    Service 1 X
3 Cap, Expansion Tank
    Replace 1 X
4 Hoses and Fittings
    Replace 1 X
5 Thermostat
    Replace 1 X 0.4
6 Pump, Water
    Replace 1 X 0.7
7 Motor, Fan
    Replace 1 X 0.6
8 Blades, Fan
    Replace 1 X 0.8
9 Belts, Drive
    Adjust 1 X 0.05
    Replace 1 X 0.2
10 Pulley, Water Pump
    Replace 1 X 0.3
11 Cowl, Radiator
    Replace 1 X 0.5


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Batteries
    Service 1 X
    Replace 1 X 0.5
2 Cables, Battery
    Service 1 X
    Replace 1 X
3 Receptable, Slave
    Replace 1 X
4 Wiring Harness (All)
    Replace 1 X
5 Breaker, Circuit
    Replace 1 X 0.25
6 Switch, Battery Master
    Replace 1 X 0.25
7 Switch, Light, Master
    Replace 1 X 0.25
8 Switch, Ignition
    Replace 1 X 0.1
9 Switch, Heater
    Replace 1 X 0.1
10 Switch, Hazard
    Replace 1 X 0.1
11 Suppressor, Radio
    Replace 1 X 0.3
12 Sending Units, Coolant and Oil
    Replace 1 X 0.25
13 Sending Unit, Fuel
    Replace 1 X 0.3
14 Alternator
    Adjust 1 X 0.25
    Replace 1 X 0.3
    Recondition (Alternator Removed) 2 X 1.5
    Rebuild 3 X 3.5
15 Starter
    Replace 1 X 1.0
    Replace (Solenoid) 1 X 1.3
    Recondition 2 X 2.0
    Rebuild (Starter Removed) 3 X 3.75
16 Distributor
    Replace 1 X 0.8
    Rebuild (Distributor Removed) 3 X 1.5
17 Cap, Distributor
    Replace 1 X 0.5
18 Mechanism, Vacuum Advance
    Replace 1 X 0.1
19 Rotor, Distributor
    Replace 1 X 0.1
20 Resistor, Ballast
    Replace 1 X 0.15
21 Coil Ignition
    Replace 1 X 0.2
22 Cable, High Tension (Spark Plug and Coil)
    Replace 1 X 0.2
23 Spark Plugs (four)
    Service 1 X 0.3
    Replace 1 X 0.8
24 Control Unit, Transistorized Ignition
    Replace 1 X 0.1
25 Indicators, Oil, Temp, Volts
    Replace 1 X 0.1
26 Bulbs (Dash)
    Replace 1 X 0.05
27 Bulbs, BO Markers
    Replace 1 X 0.25
28 Bulbs, Rear Composite Light
    Replace 1 X 0.25
29 Bulb, Headlight
    Replace 1 X 0.1
30 Bulbs, Park light
    Replace 1 X 0.1
31 Bulbs, Signal Light
    Replace 1 X 0.25
32 Bulbs, BO Drive Light
    Replace 1 X 0.1
33 Headlight, Assembly
    Replace 1 X 0.5
34 Signal Light, Assembly
    Replace 1 X 0.3
35 Horn, Assembly/Klaxon
    Replace 1 X 0.2
36 Light Assembly, Map
    Replace 1 X 0.1
37 Turn and Brake Unit
    Replace 1 X 0.1
38 Control, Directional Signal
    Replace 1 X 0.2
39 Control, Windshield Wiper
    Replace 1 X 0.2
40 Motor, Windshield Wiper
    Replace 1 X 0.2
41 Starter, Button
    Replace 1 X 0.1
42 Thermoswitch, Cooling Fans
    Replace 1 X 0.5
43 Light, Assembly License PLate
    Replace 1 X 0.2
44 Switch, Hand Brake
    Replace 1 X 0.5
45 Indicator, Fuel
    Replace 1 X 0.25


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Differential, Assembly
    Replace 2 X 2.0
    Rebuild (Differential Removed) 3 X 5.0
2 Flanges, Differential
    Replace 1 X 0.6
3 Mounts, Rubber (One)
    Replace 1 X 0.3
4 Seals, Flange
    Replace 1 X 1.0
5 Linkage, Differential Lock
    Adjust 1 X 0.1
    Replace 1 X 0.4
6 Lever, Differential Lock
    Replace 1 X 0.3


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Drive Axle
    Replace 1 X 0.5
    Rebuild 3 X 1.4
2 Joints, Constant Velocity, Outer
    Replace (Axle Removed) 2 X 0.3
3 Joints, Constant Velocity, Inner
    Replace (Axle Removed) 2 X 0.2
4 Boot, Dust, Constant Velocity, Joint, Outer
    Replace 2 X 0.3
5 Boot, Dust, Constant Velocity, Joint, Inner
    Replace 2 X 0.2


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Transaxle Assembly
    Replace 2 X 6.5
    Rebuild (Transaxle Removed) 3 X 10.0
2 Plugs, Filler and Drain
    Replace 1 X 0.05
3 Gasket, Transaxle to Engine
    Replace 2 X 6.5
4 Seal, Output Shaft
    Replace 1 X 0.5
5 Mount, Rubber
    Replace 1 X 0.3
6 Shifter, Transmission
    Replace 1 X 0.5
7 Gear, Driven Speedometer
    Replace 1 X 0.2
8 Gear, Driving Speedometer
    Replace 1 X 1.0
9 Shaft Propeller
    Replace 1 X 0.5
    Rebuild 3 X 2.0
10 Drive Flanges, Transaxle
    Replace 1 X 0.6
11 Seals, Drive Flanges, Transaxles
    Replace 1 X 1.0
12 Seal, Inout Transaxle
    Replace 2 X 6.8
13 Bushing Starter
    Replace 1 X 1.25


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Cable, Handbrake
    Adjust 1 X 0.2
    Replace
        Front 1 X 0.7
        Rear 1 X 1.0
2 Lever, Handbrake
    Adjust 1 X
    Replace 1 X 0.3
3 Shoes, Service Brakes
    Adjust 1 X 0.2
    Replace (Two Wheels) 1 X 0.8
4 Lining, Service Brake Shoes
    Replace (One Shoe Removed) 2 X 0.4
5 Plate, Backing, Service Brake (Hub Removed)
    Replace 2 X 0.6
6 Screw Assembly, Adjusting
    Replace 1 X 0.7
7 Spring, Brake Shoe
    Replace 1 X 0.2
8 Cylinder, Wheel
    Replace 1 X 0.6
    Recondition 2 X 0.1
9 Cylinder, Master
    Replace 1 X 0.5
    Recondition 2 X 0.2
10 Servo Unit, Brake Booster
    Replace 1 X
    Recondition (Servo Removed) 2 X
11 Lines, Hoses, Fitting and Clips
    Replace 1 X
12 Pedal and Linkage
    Adjust 1 X 0.1
    Replace 1 X 0.1
13 Cross Shaft, Brake and Clutch Pedal
    Replace (Two Wheels) 1 X 0.1
14 Bushing, Brake Pedal
    Replace (One Shoe Removed) 1 X 0.1
15 Spring, Brake Pedal Return
    Replace 1 X 0.1
16 Reseroir, Master Cylinder
    Service 1 X
    Replace 1 X 0.3
17 Drum, Brake
    Replace 1 X 0.3
    Recondition 2 X


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Wheel Assembly
    Replace 1 X 0.1
2 Tire
    Service 1 X
    Replace 1 X 0.5
3 Arm, Steering
    Replace 1 X 0.5
    Recondition 2 X 0.8
4 Trunnion Spring
    Replace 1 X 0.5
5 Spring, Trunnion Cap
    Replace 1 X 0.6
6 Ball Joint, Assembly
    Replace 1 X 0.4
7 Wishbone, Assembly
    Replace 1 X 0.3
8 Bushing, Wishbone
    Replace 1 X 0.6
9 Guard, Dust Boot
    Replace 1 X 0.1
10 Spring, Assembly, Front and Rear
    Replace 1 X 1.0
    Recondition 2 X 1.1
11 Bushing, Spring Assembly
    Replace 1 X 1.1
12 Shock Absorbers, Front and Rear
    Adjust 1 X 0.3
13 Bump, Stop, Spring
    Replace 1 X 0.2
14 Hub Assembly
    Replace 1 X 0.8
    Rebuild (Wheel Bearing, Spindle & Seals) 3 X 1.5


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Tie Rod, Front
    Adjust 1 X 0.2
    Replace 1 X 1.0
2 Tie Rod, Rear
    Adjust 1 X 0.2
    Replace 1 X 0.7
3 Tie Rod Ends, Front
    Adjust 1 X 0.2
    Replace 1 X 0.4
4 Tie Rod Ends, Rear
    Adjust 1 X 0.2
    Replace 1 X 0.4
5 Rack Assembly, Steering
    Adjust 1 X 0.3
    Replace 1 X 1.0
    Recondition 2 X 1.2
6 Boots, Dust Steering Rack
    Replace 1 X 1.2
7 Damper, Steering
    Replace 1 X 1.0
8 Universal Joint, Steering Shaft
    Replace 1 X 0.5
9 Shaft, Steering Upper
    Replace 2 X 0.5
10 Shaft, Steering Lower
    Replace 1 X 0.5
11 Wheel, Steering
    Replace 1 X 0.1
12 Housing, Steering Column
    Adjust 2 X 1.0
13 Housing, Starter Button
    Replace 1 X 0.3


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Hood
    Replace 2 X 0.3
    Recondition 2 X
2 Fenders, Assembly
    Repair 2 X
    Replace 2 X
3 Body, Assembly
    Repair 2 X
    Replace 2 X
4 Windsheild, Assembly
    Replace 1 X 0.3
5 Glass, Windwhield
    Replace 1 X 0.8
6 Hinge, Windshield
    Replace 1 X 0.3
7 Catches, Windshield
    Replace 1 X 0.2
8 Panel, Body, Side and Rear
    Repair 2 X
    Replace 2 X
9 Cushions, Seat Front
    Replace 1 X 0.3
    Recondition 2 X
10 Cushions, Seat Rear
    Replace 1 X 0.2
    Recondition 2 X
11 Backrest, Front, Seat
    Replace 1 X 0.3
    Recondition 2 X
12 Backrest, Rear Seat
    Repair 1 X 0.2
    Recondition 2 X
13 Kickplate, Front Seat
    Replace 1 X 0.4
14 Seat, Assembly, Front
    Replace 1 X 0.2
    Recondition 2 X
15 Seat, Assembly, Rear
    Replace 1 X 0.1
    Recondition 2 X
16 Vehiculr Tarp
    Replace 1 X 0.3
17 Superstructure
    Replace (Tarp Removed) 1 X 0.2
18 Bumper, Front
    Replace 1 X 0.3
19 Bumper, Rear
    Replace 1 X 1.3
20 Plate Protection, Engine
    Replace 1 X 0.1
    Recondition 2 X
21 Plate Protection, Gas Tank
    Replace 1 X 0.1
    Recondition 2 X
22 Guard, Brush, Headlight
    Replace 1 X 0.1
23 Panel, Headlight
    Replace 1 X 0.3
24 Seal, Fender Well Weatherstrip
    Replace 1 X 0.1
25 Mirrors
    Replace 1 X 0.1
26 Bracket, Mirror
    Replace 1 X 0.1
27 Sunvisor
    Replace 1 X 0.1
28 Seatbelts, Front
    Replace 1 X 0.3
29 Seatbelts, Rear
    Replace 1 X 0.1
30 Bracket, Gas Can
    Replace 1 X 0.5
31 Frame Assembly
    Replace 2 X
32 Mounts, Body
    Replace 1 X
33 Pintle, Trailer Towing
    Service 1 X
    Replace 1 X 0.1
34 Bracket, Weapon
    Replace 1 X 0.1
35 Bracket, Fire Extinguisher
    Replace 1 X 0.1
36 Bar, Rollover
    Replace 2 X 1.0


Serial
Assemblies, Sub-assemblies,
Components and Related
Maintenance Operations


Level
Responsible Line of Maintenance
First Second Third Fourth Person-hours
OP Tech
1 Heater Assembly
    Replace 1 X 0.7
2 Motor, Heater
    Replace 1 X 0.7
3 Core, Heater
    Replace 1 X 0.7
    Recondition 2 X
4 Pump, Windshield Washer
    Service 1 X
    Replace 1 X 0.2
5 Arms and Blades, Windshield Wiper
    Replace blades 1 X 0.03
    Replace arms 1 X 0.05
6 Rod Connecting, Windshield Wiper
    Adjust 1 X 0.1
    Replace 1 X 0.2
7 Shaft, Wiper Right
    Replace 1 X 0.2
8 Speedometer, Assembly
    Replace 1 X 0.5
9 Shaft, Speedometer w/core
    Replace 1 X 0.5
10 Core, Speedometer Cable
    Replace 1 X 0.4
11 Bracket, Antenna
    Replace 1 X 0.3